2000S--QKI Electronic Single-Blade Cutter For Toilet/translucent Soap

Detailed Product Description

Main Features:

Optimized combination of accurate cam soap cutting
   profile with extra-strong aluminum alloy links,making the cuts    vertical, parallel each  other and with good view.
The working part of the printing rolls is made from
   special glass,    that never sticks on soap, Pinting
   of sharp letters and/or beautiful pattern can be
   realized on soap tablets.
High-intelligent PLC ensures the centering of letters
   and/or pattern to be printed on the soap tablet.
The cutting blade is made from newly developed stainless    steel alloy.The blade is quenched at high temperature,
   and then polished to mirror. Lt looks beautiful and
   almost free from soap stich-on.

 

Application
To feed soap lillets of desired length to vertical,horizontal toilet soap presses with
   freezing diesof different models.lt is simple in setting the billet length,and easy in    switchover.The cutter can automatically recycle the soap billets back to up-strean plodder,
   when the feed belt of the soap press is full of soap billets to be pressed.The soap bar will
   be cut into short billets of 60 mm in length,and recycle them back to plodder. The cutter    resumes to normal operation as the feeding belt is available to accept new soap billets,in
   the previous length.
To produce finished translucent soap tablets of various tablet weights and patterns.The
   tablet weight can be accurated to °±1.5(g).The logo and/or letters can be roll-printed    accurately to the soap billet self-centered.The cut ends of soap billets are vertical,pa-
   rallel to each other and look beautiful.

 

 How The Cutter Works

The cutting blade lever mechanism is driven by a servomotor of 2(KW),through speed reducer and
cam chamber.The cutting blade moves upand down to cutting the soap bar into soap billets of
desired length. The PLC,rotary coder,electronic sensors are used for setting billet cut length,
and tracking the speed of soap bar from the plodder to determine cutting speed and belt speed,synchronizing the cutting with the plodder speed.So to obtain an accurate roll-printing
and accurate soap cutting.

Component Configuration:

Servomotor and servo-controller are supplied by AB,USA.
PLC and frequency adjustable A.C. drive are supplied
   by AB,USA.
Rotary encoder is supplied by Omron, Japan.
Touch screen is supplied by AB,USA.
Electric components are supplied by Schneider,France.
Speed reducer is supplied by SEW Eurodrive, Germany.
Conveyor belt is supplied by Forbo Sieging, Germany

Specification

Cutting length (mm)	50 to 999 adjustable
Cutting speed (stroke/min)	333 at cutting length of 50 (mm)
Cutting accuracy (g)	±1.5 (g) When speed is 160 (stroke/min) and cutting length in the range of 100 to 125 (mm)
Power (kW)	2 for servomotor and 0.25 for speed reducer
Construction material for links	Super-hard aluminum alloy LC4 with tensile strength of 600 N/mm2, elongation of 12%, hardness of HB150. This alloy is commonly in use for airplane main beams and undercarriage.
Mass (kg)	600
Dimensions (mm)	1,360×700×1,460