Model 2000S-DRVP Duplex Single Worm Refiner-Plodder

Detailed Product Description

Features

·The upper extruder acts as a refiner with milling device ,while the lower extruder acts as a   plodder; There is a vacuum chamber connecting the two extruders, inside which a level sensor   installed.
·Barrel is made from cold-drawn stainless steel tube 22mmthick.
·Worm is of lightweight, made from stainless steel. The newly designed worm for plodder has soap   pellet feeding zone. Soap stock compression zone and soap stock pressure stabilizing zone. So   that a strong thrust force is produced, the soap bar extruded has excellent quality.
·At upper extruder, refiner, milling is effectsd by a device installed at the outlet end of the   worm. The milling device is composed of a piece of filtering sheet; stationary perforated milling   disk and a perforated rotating disk. The soap stock is vigorously milled in the space, forming   superfine particles of 0.01mm level. This optimal milling makes soap stock translucent and   extremely fine.
·The filtering sheet developed in 2002 has holes of 0.03mm,is the only design in the world
·The cooling of barrel begin form the very end where milling device is located; the pneumatic   cooling water inlet/outlet valves are controlled by PLC to obtain a optimal cooling effect, that   means maximum output of the machine.
·The speed reducers have their gear wheels with case-hardened and ground teeth.
·Pneumatic clutches are used between motors and speed reducers and speed reducers to make smooth   startup.
·The upper extruderrefineris controlled by a level sensor made by Enders-Hauser, Germany.
·Touch screen is used for control and operation, it is fault-free and a good interface for   communication between operatior and machine,
·The electric panel is supplied by RittalGermany; the adjustable frequency AC drive by AB or   ABB; PLC by Omron, Japan; and touch screen by Delta; 95% electric components are by Schneider,   France; while pneumatic components are by Norgren Martonair, UK.

Specification

Capacity(kg/h):	1,000 to 2,000
Worm diameter (mm):	Φ300
Worm speed (r/min):	18 for upper extruder (refiner) 5 to 18 for lower extruder(plodder)
Motors(kW):	30 for upper extruder (refiner) 22 for lower extruder(plodder)
Control power consumption (kW) Compressed air pressure (MPa)	2 0.4